spark plugs RENAULT TWINGO 2009 2.G Engine And Peripherals Workshop Manual

Page 118 of 652

11A-1
TOP AND FRONT OF ENGINE
Pressure at end of compression: Check
K4M
11A
CHECK
I - PREPARATION OPERATION FOR CHECK
aRemove:
-the coils (see 17A, Ignition, Coils: Removal - Re-
fitting, page 17A-1) ,
-the spark plugs (see 17A, Ignition, Plugs: Re-
moval - Refitting, page 17A-12) .
aDisconnect the injector wiring connector (1) .aConnect a petrol compression gauge (2) .
aPut the vehicle under the starting conditions by posi-
tioning the gear lever in neutral.
II - TEST OPERATION
aActivate the starter until the needle of the petrol
compression gauge stabilises.
aMeasure the cylinder compressions, cylinder by cyl-
inder.
aFully depress the accelerator pedal in order to open
the throttle valve during the compression measure-
ments.
III - FINAL OPERATION
aDisconnect the petrol compression gauge.
aConnect the injector wiring connector.
aRefit:
-the spark plugs (see 17A, Ignition, Plugs: Re-
moval - Refitting, page 17A-12) ,
-the coils (see 17A, Ignition, Coils: Removal - Re-
fitting, page 17A-1) . Equipment required
petrol compression gauge
132371
132338
Note:
It is necessar y to wait for at least 10 seconds
before starting the engine each time (the starter
will not run due to its ther mal protection).

Page 297 of 652

12A-32
FUEL MIXTURE
Inlet distributor: Removal - Refitting
D7F
12A
aIt is essential to apply a bead of FLUORSTAR 2L
grease with a diameter of 2 mm around the inner
edge of the high tension caps.
aConnect the high voltage wiring harness to the spark
plugs.
aClip the high voltage wiring harness onto the inlet
distributor.
aRefit:
-the intermediate plate,
-the intermediate bracket bolts on the throttle valve,
-the motorised throttle valve,
-the motorised throttle valve bolts.
aTorque tighten the motorised throttle valve bolts
(10 N.m)
aRefit:
-the dipstick,
-the air filter unit air outlet pipe.
-the air filter unit air inlet pipe,
-the air inlet scoop on the front end panel.aFit the alternator in place.
aRefit:
-the alternator upper bolt,
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) .
106640
AIR CONDITIONING

Page 301 of 652

12A-36
FUEL MIXTURE
Inlet distributor: Removal - Refitting
D4F, and 772
12A
III - FINAL OPERATION
aIt is essential to apply a bead of FLUOSTAR 2L
grease (see Vehicle: Parts and consumables for
the repair) (04B, Consumables - Products) 2 mm in
diameter on the inner edge of the high tension caps.
aConnect:
-the high voltage wiring harnesses to the spark
plugs,
-the fuel supply pipe union on the injector rail,
-the motorised throttle valve connector,
-the injector connectors,
-the air inlet temperature sensor connector,
-the non-return valve pipe on the brake servo,
-the petrol vapour rebreather pipe.
aRefit the dipstick.
aClip the engine wiring onto the inlet distributor.
aRefit the air filter unit (see 12A, Fuel mixture, Air fil-
ter unit: Removal - Refitting, page 12A-13) .
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
106640

Page 458 of 652

17A-2
IGNITION
Coils: Removal - Refitting
D7F
17A
aWhen refitting the spark plug wiring, always apply a
bead of FLUOSTAR 2L (2 mm in diameter) to the in-
ner edge of the high-tension caps on the side of the
spark plugs and coil.
aConnect:
-the ignition coil connector,
-the ignition coil wiring.
II - FINAL OPERATION
aConnect the battery ( (see Battery: Removal - Re-
fitting) ).
106640

Page 460 of 652

17A-4
IGNITION
Coils: Removal - Refitting
D4F, and 772
17A
aWhen refitting the spark plug wiring, always apply a
bead of FLUOSTAR 2L (2 mm in diameter) to the in-
ner edge of the high-tension caps on the side of the
spark plugs and coil.
aConnect:
-the ignition coil connector,
-the ignition coil high voltage wiring harness.
II - FINAL OPERATION
aRefit the air filter unit (see 12A, Fuel mixture, Air fil-
ter unit: Removal - Refitting, page 12A-13) .
aConnect the battery (see Battery: Removal - Refit-
ting) .
106640

Page 468 of 652

17A-12
IGNITION
Plugs: Removal - Refitting
D7F
17A
Spark plug electrode gap
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
a
aDisconnect the spark plug wiring.
aRemove the spark plugs using the (Ele. 1933)
equipped with the (Ele. 1382-01).
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck and, if necessary, correct the spark plug elec-
trode gaps using a set of feeler gauges. Special tooling required
Ele. 193323 N.m tightening wrench for
spar k plugs
Ele. 1382-0114 mm Plug spanner.
Tightening torquesm
spar k plugs23 N.m
Type of spark plug Gap (mm)
EYQUEM 0.90 ± 0.05
WARNING
To disconnect the spark plug leads, pull on the
extensions and not on the leads.
121730

Page 469 of 652

17A-13
IGNITION
Plugs: Removal - Refitting
D7F
17A
aWhen refitting the ignition wiring harness, it is essen-
tial to apply a bead of FLUOSTAR 2L (2 mm in di-
ameter) to the internal edge of the high tension caps
on the spark plug and coil sides (see Vehicle: Parts
and consumables for the repair) (04B, Consum-
ables - Products).
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the spark plugs.
aTorque tighten the spark plugs (23 N.m) using the
(Ele. 1933) fitted with the (Ele. 1382-01).
III - FINAL OPERATION
aConnect the spark plug wiring.
106640

Page 470 of 652

17A-14
IGNITION
Plugs: Removal - Refitting
D4F, and 780 – D4F, and 782
17A
Spark plug electrode gap
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the air filter box cover bolts (1) .
aRemove the air filter box cover and the air filter box
air inlet pipe.II - OPERATION FOR REMOVAL OF PART
CONCERNED
a
Disconnect the spark plug ignition wiring harnesses
(5) .
aRemove the spark plugs using the (Ele. 1933)
equipped with the (Ele. 1382-01).
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck and, if necessary, correct the spark plug elec-
trode gaps using a set of feeler gauges. Special tooling required
Ele. 193323 N.m tightening wrench for
spar k plugs
Ele. 1382-0114 mm Plug spanner.
Equipment required
set of feeler gauges
Tightening torquesm
spar k plugs23 N.m
Type of spark plug Gap (mm)
NGK 0.65 ± 0.05
122836
120958
WARNING
To disconnect the spark plug leads, pull on the
extensions and not on the leads.

Page 471 of 652

17A-15
IGNITION
Plugs: Removal - Refitting
D4F, and 780 – D4F, and 782
17A
aIt is essential to apply a bead of FLUOSTAR 2L
(see Vehicle: Parts and consumables for the re-
pair) (04B, Consumables - Products) with a diame-
ter of 2 mm to the inner edge of the high tension
caps on the spark plug and ignition coil side.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the spark plugs.
aTorque tighten the spark plugs (23 N.m) using the
(Ele. 1933) fitted with the (Ele. 1382-01).
III - FINAL OPERATION
aConnect the ignition wiring harnesses to the spark
plugs.
aRefit the air filter unit (see 12A, Fuel mixture, Air fil-
ter unit: Removal - Refitting, page 12A-13) .
106640

Page 472 of 652

17A-16
IGNITION
Plugs: Removal - Refitting
K4M
17A
Spark plug electrode gap
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the ignition coils (see 17A, Ignition, Coils:
Removal - Refitting, page 17A-1) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the spark plugs using (Ele. 1382) (1) .
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck and, if necessary, correct the electrode gap
for each spark plug.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the spark plugs.
aTorque tighten the spark plugs (28 N.m) using (Ele.
1382) fitted with the grey sleeve.
III - FINAL OPERATION
aRefit the ignition coils (see 17A, Ignition, Coils: Re-
moval - Refitting, page 17A-1) . Special tooling required
Ele. 1382Set of plug wrenches 16 & 21
mm torque 17.5 & 28 N.m +
square adapter 9-9.52 for
wrench Ele . 1086
Tightening torquesm
spar k plugs28 N.m
Type of spark plug Gap (mm)
CHAMPION 0.95 ± 0.05
EYQUEM 0.95 ± 0.05
NGK 0.95 ± 0.05
132449

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